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Case Study of Supply Chain Management Services for Vehicle Manufacturers
Case study of supply chain management services for component factories
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Case
Our Case
Raw Material Pickup and Transportation Services
Our company's raw material pickup and transportation services ensure smooth project operations through engineering team calculations and optimizations, full tracking and management by the operations team, and information system management. After consolidating shipments from multiple suppliers to the hub, deliveries are made to the factory based on the pickup windows, cycling through nearby suppliers to the factory, significantly reducing costs. At the same time, the integrated TMS system incorporates various functions such as order management, load management, transportation management and basic data management for components, breaking down information barriers in logistics, It also allows for the confirmation of information across various logistics stages via mobile devices, achieving information transparency and providing a significant advantage in handling unexpected situations.
In-house logistics services
Our in-house logistics services include warehouse management of raw materials, delivery of raw materials/semi-finished products to production lines, and management of finished product offloading. To cope with fluctuations in production output we use a personnel calculation model to predict the number of people required for future output in advance and prepare staff accordingly; improve the operational flow process, utilizing flow rack systems to enhance picking efficiency for small items, optimize on-site layout to reduce the area of receiving and semi-finished product supermarket zones, borrowing vertical space to increase the number of storage pallets at both ends of narrow aisle shelves; and solve replenishment issues at picking faces through a mini-program, We continuously improve and optimize projects from multiple aspects, such as systems, operating processes, and on-site layouts, significantly increasing customer satisfaction.
Finished Product External Warehouse Services
Customers' finished products need to be delivered to multiple OEMs, and the systems and receiving requirements between different OEMs vary. Labels need to be affixed according to the OEM's requirements. To ensure the accuracy of label application, our company has developed a three-code verification system. This system configures different verification rules for each OEM. lt uses a scanner to scan finished product inbound labels, outbound labels, SN codes, issuing numbers, and other labels for verification according to specific rules, while also allowing traceability of verification information on the computer side to avoid omissions.
AGV Smart Logistics Service
In order to reduce the pressure on personnel caused by fluctuations in factory output, and to help the factory intelligentize, MERIDA independently developed intelligent tractors for raw material delivery services in the factory. The intelligent tractor adopts 3D laser slim navigation, and its carrying capacity can reach 5 tons. After manual material preparation is completed, the system can send line tasks up and down the flat panel. After reaching the designated feeding point, the wireless communication intelligent wearable device reminds the line-side spider to unload in time to reduce waiting. At the same time, the running status of AGV can be monitored through AGV electronic monitoring kanban, and special situations can be found in time.
Parts Pickup and Inbound Transportation Service
Parts pickup and nbound Transportation senice: Our company generates pars-evel DOH by integraing the producion plans, B0M, and inventory at vanous nodes released in advance by the main enaine manulacurers and formuates tfanspotaion plans ater neootiaing with the main enoine manuacures and suppiers, n ths scenano of transparen inventory throughout the
RDC Services and LOC Services
Our company manages over 250 component suppliers and 3000 types of materials in a 50,000 square meter RDC, providing JIT & JIS delivery services for manufacturers before production. in LOC, we offer SPS picking, sorting delivery, small painting, and welding services. To ensure service, on the system side, our company independently developed a WMS system that integrates organically with the manufacturer's production, quality inspection, and SRM systems,synchronizing receiving information and inspection reports, while also able to receive pull orders and soring order information pushed from the producion system for precise inventory management facillitating transparency in the entire supply chain and improving warehouse efficiency; in terms of warehouse area optimization, we clarify the functions of each warehouse. such as RDC taking on all sorting functions, with large items prioritized for external warehouses and small items for internal warehouses, while also adjusting MIN/MAX in a timely manner according to fluctuations in vehicle production, optimizing warehouse space without compromising production; in accounting, we establish a periodic inventory cycle mechanism; in tools management, we create a tools management system that takes multiple approaches to optimize RDC management and ensure production.